Prepco Medical Finishing

Medical Component Manufacturing Process

Prepco Medical provides complete medical device manufacturing services, from concept to clean room production. Our skilled team tailors services for various stages, including device development, component prototyping, and specialized catheter tipping tooling.


Excellence in Catheter Design and Precision Manufacturing with Specialized End Forming Process and Catheter Tip Forming Machines.

Engineered Medical Device Manufacturing Services

We, the staff of Prepco Medical, take pride in our ability to help customers from start to finish with medical device component manufacturing. Regardless of where your company is in the development of your medical component, we can help you. Our services include:

Medical Component Process Development

Prepco Medical’s Engineering team has extensive experience in taking your design from concept to production. We’ll design a cost-effective manufacturing process for use in one of our environmentally controlled clean rooms, utilizing our team of highly trained technicians.

Medical Component Product and Process Validation

Proving your product consistently functions as intended can be a time (and money) consuming process. As Prepco Medical is a leading medical device contract manufacturing company, our engineers have the expertise to design a testing plan that will meet your requirements and get the product to market as soon as possible.

Medical Device Prototype and Short Run Development

We are willing to assist with your early development and production needs when volumes are small. This may include prototypes, design verification, and small volume production runs. Our medical device contract manufacturing company also has the resources to ramp up production and provide you with high volumes as your volumes grow.

Catheter Tipping Tooling & Medical Device Automation In-House

Prepco Medical, has in-house resources to produce most of the catheter tipping tooling and automation used for your project. We will design, build, and implement your small machines and fixtures as well as larger automated equipment that are cost effective and timely. We maintain and repair our own machines with our in house engineering staff as this reduces downtime.

Prepco Inc - Expertise in Precision Pad Printing for a Variety of Catheter Tubes.

Medical Component Precision Marking

  • Custom Ink Formulation: Our in-house experts tailor ink formulations to suit your precise material and application requirements.
  • Band Marking: Achieve accurate, high-quality band markings with Prepco Medical’s advanced pad printing technology.
  • Encapsulated and Embedded Markers: Count on us for seamlessly integrated markers that meet your unique medical device specifications.
Precision for Advanced Medical Device Forming

Notching, Cutting, Tip Forming Manufacturing

  • Versatile Catheters: We excel in working with catheters ranging from 1F to 42F, ensuring precision and reliability.
  • Cutting Expertise: Our skilled team handles cutting, skiving, and round hole punching in any configuration or size.
  • RF Tip Forming: Benefit from our cutting-edge technology for single and multi-lumen RF tip forming.
  • Tailored Tip and Shaft Segments: We customize tip and shaft segments to your exact specifications.
  • High-Precision Shafts: Our expertise extends to crafting highly-concentric, thin-wall, and large-diameter shafts.
Precision Medical Device Assembly

Medical Device Engineered Finishes

  • Medical Device Molding Expertise: Prepco Medical excels in advanced molding techniques, including joining shaft segments of dissimilar diameters, materials, or reinforcement.
  • Radiopaque Fillers: We offer the incorporation of radiopaque fillers to enhance device visibility and traceability.
  • Custom Over Molding: Tailor your medical components with custom over molding for added durability and functionality.
  • Vibrant Customization: Choose from a variety of colors and compounding options, along with custom shaping for the perfect fit.
  • Molding Diversity: Our expertise spans insertion injection molding, multi-extrusion hub molding, and a range of welding techniques, including ultrasonic, laser, and RF welding.
Tooling Automation for Innovative Catheter Design

Precision Tooling & Automation

  • In-House Tooling & Automation: At Prepco Medical, we bring precision to the forefront with in-house tooling and automation expertise.
  • Catheter Bonding: Our skilled team is proficient in catheter bonding, ensuring secure and durable connections for medical devices.
  • Ultraviolet Cure Solvents: Benefit from our UV cure solvents to achieve rapid and reliable bonding solutions.
  • RTV Adhesives: We offer high-quality RTV adhesives for flexible and resilient device assembly.
  • Cyanoacrylates: Count on the strength and precision of cyanoacrylates to meet your medical device bonding needs.